Ransburg Evolver 303 Dual Purge Solvent Robotic Applicator Manuel d'utilisateur

EVOLVER 303TM DUAL PURGE SOLVENTBORNE ROBOTIC ATOMIZERSSERVICE MANUALAA-08-01.1January - 2013MODEL: A12374-XXXIMPORTANT: Before using this equipme

THE RANSBURG ELECTROSTATICPROCESSThis process is a method for electrostatically applying coatings to objects. A power supply produces a high voltage

Evolver 303 Dual Purge Robotic Atomizers - Introduction6The Evolver 303 Dual Purge Spray Applicator System consists of four major components:1. Quic

Output Voltage: 30-100kVOutput Range: 0-85 µAPaint Flow Rate: Variable to 1500 cc/min. (Depending on viscosity and conguration)Trigger Response

Evolver 303 Dual Purge Robotic Atomizers - Introduction8EVOLVER 303 DUAL PURGE APPLICATOR ASSEMBLYHead Conguration0 = 60° Single-Head1 = 90° Single-

9Evolver 303 Dual Purge Robotic Atomizers - IntroductionFigure 1: Evolver 303 Dual Purge Solventborne Robotic ApplicatorsSPRAY HEADASSY.MOUNTINGBLOCK

Evolver 303 Dual Purge Robotic Atomizers - Introduction10Figure 2: Typical Robotic Applicator MountingFEATURESThe features of the Evolver 303 Du

11Evolver 303 Dual Purge Robotic Atomizers - IntroductionA12374XXX EVOLVER DUAL PURGE SPRAY APPLICATOR ASSEMBLYThe spray applicator assembly is d

Evolver 303 Dual Purge Robotic Atomizers - Introduction12Figure 3: Tool Center-Point6 [151.9]DUAL HEAD 90°SINGLE HEAD 90°SINGLE HEAD 60°DUAL HEAD 60°

INSTALLATION13Evolver 303 Dual Purge Robotic Atomizers - InstallationEVOLVER 303 DUAL PURGE ROBOTIC ATOMIZER INSTALLATIONThis information is intended

HV GND. BUS32J61J10J2+24 VDC24 VRET12FACT. GND+24 VDC24 VRET 321MICROPAKBARE (DRAIN)BARE (DRAIN)YELLOWORANGEN/CN/CN/CN/CGRAYBLACKN/CN/CGREENBLUEN/CJ3W

15Evolver 303 Dual Purge Robotic Atomizers - InstallationFigure 5: Evolver 303 Dual Purge Spray Applicator Air and Fluid LayoutSHAPING AIR/ATOMIZATIO

16Evolver 303 Dual Purge Robotic Atomizers - InstallationAPPLICATOR AND MANIFOLD ASSEMBLY(See Figures 4 and 5)The tubing, hose, and low voltage

17Evolver 303 Dual Purge Robotic Atomizers - InstallationRobot Spacer PlateThe robot spacer plate is included with the robot manifold assembl

18Evolver 303 Dual Purge Robotic Atomizers - Installation> If the length of the fan or atomization air lines exceeds 30-ft. (10m), the lines must b

19Evolver 303 Dual Purge Robotic Atomizers - InstallationFigure 7: Robot PlateALIGN TIMING MARKS ON ROBOT PLATEAND LOW VOLTAGE CABLE CONNECTOR AS SHO

20Evolver 303 Dual Purge Robotic Atomizers - InstallationTubing MaterialTubing SizeB.A/P.T Bearing Air (Paint Trigger) Yellow Nylon 6mm OD X 4mm I

21Evolver 303 Dual Purge Robotic Atomizers - InstallationFigure 9: Applicator and Manifold Assembly 1 A12283-XXXXXXX Tubing Bundle Assembly (Met

22Evolver 303 Dual Purge Robotic Atomizers - InstallationSPRAY / BELL APPLICATOR TRIGGERINGIf you are currently using an RMA-303 dual purge bell appli

23Evolver 303 Dual Purge Robotic Atomizers - InstallationTUBING BUNDLE INSTALLATIONTypically, the tubing bundle is pulled through the robot arm from

24Evolver 303 Dual Purge Robotic Atomizers - InstallationNOTESAA-08-01.1

SAFETY:SAFETY PRECAUTIONS...HAZARDS / SAFEGU

25Evolver 303 Dual Purge Robotic Atomizers - OperationOPERATIONAs with any spray nishing system, operation of the Evolver 303 dual purge involves

26Evolver 303 Dual Purge Robotic Atomizers - Operation > Most paints and solvents, including those listed in "Polar and Non-Polar Solvents Ch

When not spraying, it is recommended to set back voltage to 30-40kV or o between target parts.Sometimes, depending upon target carrier spac-ing,

28Evolver 303 Dual Purge Robotic Atomizers - OperationFigure 12: Dual Purge Air and Fluid Passage SchematicTO PAINT WASTE TANKDUMP VALVEPAINT 1PAINT

29Evolver 303 Dual Purge Robotic Atomizers - MaintenanceMAINTENANCEGood maintenance is essential to safe and productive operation. Schedules should b

30Evolver 303 Dual Purge Robotic Atomizers - Maintenance> If using needle nose pliers to unscrew the front needle, be very careful. Do not grip

31Evolver 303 Dual Purge Robotic Atomizers - Maintenance8. Remove uid nozzle [32] by unscrewing counter-clockwise. Inspect o-ring [30] and all pas-

32Evolver 303 Dual Purge Robotic Atomizers - MaintenanceNOTESAA-08-01.1

33Evolver 303 Dual Purge Robotic Atomizers - MaintenanceFigure 13b: Spray Head AssemblyFigure 13a: Spray Head Removal451/16" (1.59 MM)343135293

34Evolver 303 Dual Purge Robotic Atomizers - MaintenanceItem #SPRAY HEAD ASSEMBLY - PARTS LIST (Figure 13b)Part # Description Qty1 79148-00 End Cap,

Evolver 303 Dual Purge Robotic Atomizers- ContentsPARTS IDENTIFICATION:A12374 SPRAY APPLICATOR ASSEMBLY W/A12283 TUBING BUNDLE ASSEMBLY/ PARTS LIST...

35Evolver 303 Dual Purge Robotic Atomizers - MaintenanceSERVICEBecause we want to provide our users with the most up-to-date technology possible, we a

36Evolver 303 Dual Purge Robotic Atomizers - Maintenance Rear Needle Replacement(See Figures 13a, 13b, 14, and 15)1. Remove the air cap, uid tip,

37Evolver 303 Dual Purge Robotic Atomizers - MaintenanceAir Valve Removal(See Figure 14)1. After removal of end cap and spring, the air valve [10] ca

38Evolver 303 Dual Purge Robotic Atomizers - MaintenanceNOTESAA-08-01.1

Figure 14: 79138 Evolver 303 Dual Purge Applicator Head Assembly39Evolver 303 Dual Purge Robotic Atomizers - Maintenance22242311132517151516TORQUE TO

40Evolver 303 Dual Purge Robotic Atomizers - Maintenance7 79147-00 Nut, Piston 18 7723-06 Piston, U-Cup 19 79145-00 Plate, Piston 110 79144-

REMOVING SPRAY APPLICATOR FROM THE REAR MANIFOLD ASSEMBLY(See Figure 15)Anytime service is required within the applicator shroud, the applicato

42Evolver 303 Dual Purge Robotic Atomizers - MaintenanceFigure 15: Evolver 303 Dual Purge 60° Single Head Applicator Assembly5341627CCW TO REMOVE

43Evolver 303 Dual Purge Robotic Atomizers - MaintenanceFigure 16: Disassembly of A12373 Spray Applicator Assembly15211420121618713171019191198654332

44Evolver 303 Dual Purge Robotic Atomizers - Maintenance1 A11717-00 Rod, Support, RMA-303 Dual Purge 52 79001-14 O-Ring, Solvent Proof 63 79001

Evolver 303 Dual Purge Robotic Atomizers - ContentsPARTS IDENTIFICATION (Cont.):A12283-XXXXXXX TUBING BUNDLE ASSEMBLY MODELIDENTIFICATION (METRIC)...

45Evolver 303 Dual Purge Robotic Atomizers - MaintenanceFigure 17: Cascade Wire Plug AssemblyFigure 18: Low Voltage Cable Removal1 A12284-00 Assse

46Evolver 303 Dual Purge Robotic Atomizers - MaintenanceLow Voltage Cable Removal (Refer to Figure 18)1. Disconnect low voltage cable [3] from rear o

47Evolver 303 Dual Purge Robotic Atomizers - MaintenanceFigure 21: Seat RemovalUsing the seat removal tool (A10756-00), insert the smaller hex end in

48Evolver 303 Dual Purge Robotic Atomizers - MaintenanceFigure 24: A12376-00 Dual Purge Valve Manifold Disassembly1 A12286-00 Valve, Manifold, RMA-

49Evolver 303 Dual Purge Robotic Atomizers - MaintenanceTROUBLESHOOTING GUIDENote: A test station to bench test the applicator o-line will speed the

50Evolver 303 Dual Purge Robotic Atomizers - MaintenanceTROUBLESHOOTING GUIDE (Cont.)General ProblemPossible CausesCorrective ActionNo ElectrostaticsL

51Evolver 303 Dual Purge Robotic Atomizers - MaintenanceTROUBLESHOOTING GUIDE (Cont.)General ProblemPossible CausesCorrective Action1. Insucient back

52Evolver 303 Dual Purge Robotic Atomizers - MaintenanceTROUBLESHOOTING GUIDE (Cont.)Note: To check for uid leaks, it is easiest to rst remove the

53Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationFigure 25: A12374 Spray Applicator Assembly With A12283 Tubing Bundle AssemblyPARTS I

54Evolver 303 Dual Purge Robotic Atomizers - Parts Identication1 Table B - "B" Manifold Assembly, Evolver 303 Dual Purge 12 Table D - &

SAFETY PRECAUTIONSBefore operating, maintaining or servicing any Rans-burg electrostatic coating system, read and under-stand all of the technical and

55Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationFigure 26: 79138-01 Spray Head Assembly22212021232426293132333435369101278534612TORQU

56Evolver 303 Dual Purge Robotic Atomizers - Parts Identication1 79148-00 End Cap, Spray Head 12 17615-00 Spring, Compression 13 9334-00 Spri

Evolver 303 Dual Purge Robotic Atomizers - Parts Identication571 79148-00 End Cap, Spray Head 12 17615-00 Spring, Compression 13 9334-00 Spri

58Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationFigure 27: 79179-00 Single Head 60°65543211 79188-00 Assembly, Mounting Block 60° S

Evolver 303 Dual Purge Robotic Atomizers - Parts Identication59Figure 29: 79180-00 Single Head 90°617234551 79189-00 Assembly, Mounting Block 90°

60Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationNOTESAA-08-01.1

Evolver 303 Dual Purge Robotic Atomizers - Parts Identication61 Figure 31: A12373 Manifold Assembly15211420121618713171019191198654332AA-08-01.1

62Evolver 303 Dual Purge Robotic Atomizers - Parts Identication1 A11717-00 Rod, Support, RMA-303 Dual Purge 52 79001-14 O-Ring, Solvent Proof 6

Evolver 303 Dual Purge Robotic Atomizers - Parts Identication63 Figure 32: A12375-01 Rear Plate Assembly (Single Purge)Apply thread sealer 7969-10

64Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationNOTESAA-08-01.1

AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray AreaImproper operation or mainte-nance

Evolver 303 Dual Purge Robotic Atomizers - Parts Identication65Figure 33: A12283-XXXXXXX Tubing Bundle Assembly (Metric) 620263132293222332028292330

66Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationFor TA line, lengths above 1.8m (6-ft.) require an increase to a minimum of 12mm OD X

Evolver 303 Dual Purge Robotic Atomizers - Parts Identication67Tubing MaterialTubing SizeB.A/P.T Bearing Air (Paint Trigger) Yellow Nylon 6mm OD

68Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationWhen ordering, use A12283-ABBCCDD as indicated by Tables G, H, I, and J. Seven digit

Evolver 303 Dual Purge Robotic Atomizers - Parts Identication69Fiber Optic Cable Not Included15 Ft. Fiber Optic Cable25 Ft. Fiber Optic Cable40 Ft. F

70Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationA10406 OR LECU5004 MICROPAK CONTROL UNIT(See the current "MicroPak" Service

71Evolver 303 Dual Purge Robotic Atomizers - Parts Identication75777-01 Single Head Spray Applicator75777-02 Dual Head Spray Applicator75777-03 Ro

72Evolver 303 Dual Purge Robotic Atomizers - Parts Identication79151-00 Needle Shaft 17723-06 Piston, U-Cup 179001-28 O-Ring, Solvent Proof 179

73Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationFluid Coils (Separate Sales Parts Only)If purchasing spare parts, they must be modied

74Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationA10410 Spray Head Mounting Seal 1 2 3 4 Includes: O-Ring Kit

3Evolver 303 Dual Purge Robotic Atomizers - SafetyAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the ha

75Evolver 303 Dual Purge Robotic Atomizers - Parts Identication79138-00 Complete Head Assembly 1 2 2 3 79153-65R-1 Air Cap 1 2 3 4 79196-9

76Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationEVOLVER 303 DUAL PURGE RECOMMENDED SPARE PARTS (Per Applicator) Part # Description Qt

Evolver 303 Dual Purge Robotic Atomizers - Parts Identication77EVOLVER 303 DUAL PURGE RECOMMENDED SPARE PARTS (Per Applicator) (Cont.) Part # Descr

78Evolver 303 Dual Purge Robotic Atomizers - Parts IdenticationNOTESAA-08-01.1

Evolver 303 Dual Purge Robotic Atomizers - Warranty Policies79WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part

AA-08-01.1

Form No. AA-08-01.1Litho in U.S.A.01/13Manufacturing1910 North Wayne StreetAngola, Indiana 46703-9100Telephone: 260/665-8800Fax: 260/665-8516www.ra

4Evolver 303 Dual Purge Robotic Atomizers - SafetyAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the ha