SERVICE MANUALLN-9218-00.13(REPLACES: LN-9218-00.12)February - 2013RansburgTMMICROPAKMODEL: LECU5004IMPORTANT: Before using this equipment, carefully
MicroPak - IntroductionRansburg7LN-9218-00.13Controls: 1. All communication to Controller by CANBus2. Direct A-B RIO communication via additional
MicroPak - InstallationRansburg8LN-9218-00.13C A U T I O N!W A R N I N G!CONNECTIONS- For MicroPak with HP404, RP404 & HP505-+24 VDC- For MicroP
MicroPak - InstallationRansburg9LN-9218-00.13C A U T I O N!MicroPak Grounding1. The Power Supply must be referenced to true earth ground at only one p
MicroPak - InstallationRansburg10LN-9218-00.13Figure 2: MicroPak Controller W/LEPS5002 or 74793 Cascade (RansPak 1000)Figure 1: MicroPak Controller
MicroPak - InstallationRansburg11LN-9218-00.13Figure 3: Proper Power Supply and Grounding Connections FOR NODE ADAPTER APPLICATIONS, PROVIDE ADDITIO
MicroPak - InstallationRansburg12LN-9218-00.13Figure 4: Typical MicroPak / RP1000 / RP404 Layout
MicroPak - OperationRansburg13LN-9218-00.13OPERATOR CONTROLOperator control may be accomplished by: (1) front panel controls (2) CANBus serial comm
MicroPak - OperationRansburg14LN-9218-00.13C A U T I O N!W A R N I N G!Figure 5b: Sequence Mode Operation (Not for Indirect Charge Mode) In no case
MicroPak - OperationRansburg15LN-9218-00.13CANBus AddressThe MicroPak must be set at a non-zero CANBus address when CANBus communication is used, whet
MicroPak - OperationRansburg16LN-9218-00.13To Read the Di/dt SettingPush the “SET” push-button twice within one second. The kV display will read “SLP
LN-9218-00.13RansburgMicroPakNOTE: This manual has been changed from revision LN-9218-00.12 to revision LN-9218-00.13. Reasons for this change are
MicroPak - OperationRansburg17LN-9218-00.13depending on the load, up to the kV Setpoint. The operation is different than the voltage regulation mode
MicroPak - OperationRansburg18LN-9218-00.13Figure 6: Switch Settings
MicroPak - OperationRansburg19LN-9218-00.13SW3Figure 7: Switch CongurationRotary Sequence Switch LocationMicroPak Controller - Process BoardMicroPak
MicroPak - OperationRansburg20LN-9218-00.13INPUT / OUTPUT SIGNALSDiscrete I/O ModeThe Discrete I/O Module may be used to connect discrete signals to o
MicroPak - OperationRansburg21LN-9218-00.13High Voltage On (HVON) - If HVRDY is active, supplying 24 VDC causes high voltage to be present at cascade
MicroPak - OperationRansburg22LN-9218-00.13INPUT / OUTPUT SIGNALS (Cont.)* Status signal available in Node Adapter applications only.(Input / Output S
MicroPak - OperationRansburg23LN-9218-00.13MICROPAK NODE ADAPTER PLC I/O - MicroPak Mode----Di/dt InhibitDi/dt InhibitDi/dt InhibitDi/dt Inhibit----HV
MicroPak - OperationRansburg24LN-9218-00.13HV On CommandHV ResetFluid Trigger / Di/dt DelayAir TriggerHV On CommandHV ResetFluid Trigger / Di/dt Delay
MicroPak - OperationRansburg25LN-9218-00.13Status00010203040506070809101112131415HV Held In ResetHV ReadyHV OnDi/dt FaultHV OverloadFeedback FaultSequ
MicroPak - OperationRansburg26LN-9218-00.13MICROPAK NODE ADAPTER PLC I/O (Cont.)- Node per Bell ModeDISCRETE OUTPUT CONFIGURATIONDiscrete OutputWord
MicroPak - ContentsRansburgLN-9218-00.13TROUBLESHOOTING ...
MicroPak - OperationRansburg27LN-9218-00.1300-070809101112131415Bearing Air (8-bits)OverspeedUnderspeedLoss of FeedbackInvalid Data InputLow Bearing A
MicroPak - OperationRansburg28LN-9218-00.13DIAGNOSTICSFault ConditionsThese are conditions that turn off the HV ON mode, signal the operator and requi
MicroPak - MaintenanceRansburg29LN-9218-00.13MAINTENANCETROUBLESHOOTINGThe Ohm Meter Measurements for HP404, RP404, HP505 Cascades and RansPak 1000 Ca
MicroPak - MaintenanceRansburg30LN-9218-00.13Figure 8: Ohm Meter Measurements for HP404, RP404, HP505 CascadeIFB Vct Vct DrB DrA AirTrig.FluidTrig.Si
MicroPak - MaintenanceRansburg31LN-9218-00.13Figure 9: Ohm Meter Measurements for RansPak 1000 Cascade1. Open circuit with forward biased diode2. Ope
MicroPak - Parts IdenticationRansburg32LN-9218-00.13Aerobell 33 Robot, HP404 Voltage Regulator, ABBAerobell 33 Powder, HP404 Voltage Regulator, ABBEF
MicroPak - Parts IdenticationRansburg33LN-9218-00.13Control Unit, MicroPak (See “MicroPak Application” table for appropriate dash #)Mother PCB Assemb
MicroPak - Warranty PoliciesRansburg34LN-9218-00.13WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part and/or equ
MicroPak - Change SummaryRansburg35LN-9218-00.13This manual was published to replace Service Manual LN-9218-00.12, MicroPak, to make the following cha
Form No. LN-9218-00.13Litho in U.S.A.2/13Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts
MicroPak - SafetyRansburg1LN-9218-00.13W A R N I N G!W A R N I N G!SAFETYSAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg e
MicroPak - SafetyRansburg2LN-9218-00.13Spray AreaAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the ha
MicroPak - SafetyRansburg3LN-9218-00.13AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray
MicroPak - SafetyRansburg4LN-9218-00.13AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray
MicroPak - SafetyRansburg5LN-9218-00.13Toxic SubstancesCertain material may be harmful if inhaled, or if there is contact with the skin.Follow the req
MicroPak - IntroductionRansburg6LN-9218-00.13INTRODUCTIONSPECIFICATIONS(At Sea-Level Conditions)Environmental / PhysicalElectrical RequirementsPower R
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