Ransburg Turbodisk Applicator Assembly A11376 Manuel d'utilisateur

SERVICE MANUALAA-07-02.1January - 2013IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instruct

INTRODUCTIONTurbodisk Applicator - Introduction5FEATURESFeatures which make the TurbodiskTM Applicator advantageous for use in electrostatic

Turbodisk Applicator - Introduction6Paint Valve OptionsSeveral valve options are available for both single and dual feed.Options are:• No Valves •

Turbodisk Applicator - Introduction7TYPICAL SPEED CHART (RPM's) (No Load)(Refer to "Typical Speed Chart")The following represents data

Turbodisk Applicator - Introduction8TYPICAL SPEED CHART - 10 HOLE ORIFICE PLATE (NO LOAD)Disk Speed (RPM)6" Conical DiskSupply Air Pressure (PSI)

Turbodisk Applicator - InstallationINSTALLATIONEQUIPMENTThis system should be installed by, or under the supervision of an Ransburg representa

Turbodisk Applicator - Installation10Figure 1: Typical Layout of SystemAA-07-02.1

Turbodisk Applicator - Operation11OPERATIONAIR HEATER REQUIREMENTSTurbine drive air expands as it moves through the turbine wheel cavity and as it exi

Turbodisk Applicator - Operation12The heater should be set as low as possible, sucient to maintain the applicator surface temperatures above the

Turbodisk Applicator - Operation13FLUID VALVE CONTROLTrigger and Dump(Refer to "Turbodisk Fluid and Air Pres-sure Requirements")The uid val

Turbodisk Applicator - Operation14TURBINE SPEEDTurbine speed is determined by the drive air pressure at the rotary atomizer and uid ow rate.Turbine

Turbodisk Applicator - Operation15ELECTROSTATIC VOLTAGEIn the system, the high voltage is supplied to the Tur-bodisk by either the MicroPak Industrial

Turbodisk Applicator - Operation16NOTESAA-07-02.1

MAINTENANCETurbodisk Applicator - Maintenance17GENERALVerify daily that the operating parameters have not varied dramatically. A sudden change

Turbodisk Applicator - Maintenance18External Atomizer Surface CleaningInternal Fluid Path CleaningWith the high voltage turned o and the disk spinnin

Turbodisk Applicator- Maintenance19VIBRATION NOISEIf the Turbodisk is vibrating or making an unusual loud noise, it may mean that there is an unbalanc

Turbodisk Applicator - Maintenance20TURBINE REPAIR ANDREBUILDTurbine motor must be returned to Ransburg for rebuilding.Any attempt to disassemb

Turbodisk Applicator - Maintenance21Turbine Cartridge Exchange (Refer to Figure18)Removal1. Remove disk mounting nut by holding the rota-tor shaft ab

Turbodisk Applicator - Maintenance22InstallationAlways check the inside of the motor housing and clean, if required, with a minimum amount of an ap-pr

Turbodisk Applicator - Maintenance23TROUBLESHOOTING GUIDEGeneral ProblemCauseSolutionFluctuating Pattern1. Not enough back pressure on regulator

Turbodisk Applicator - Maintenance24Figure 2: Typical No Valve Application Schematic AA-07-02.1

CONTENTSTurbodisk Applicator - Contents(Continued On Next Page)SAFETY:SAFETY PRECAUTIONS...

Turbodisk Applicator - Maintenance25Figure 3: Typical 3-Way Valve Application Schematic AA-07-02.1

Turbodisk Applicator - Maintenance26Figure 4: Typical Trigger and Dump Valve Application with DR-1 Regulator Schematic AA-07-02.1

Turbodisk Applicator - Maintenance27Figure 5: Typical Trigger Valve Only Application with DR-1 Regulator Schematic AA-07-02.1

Turbodisk Applicator - Maintenance28Figure 6: Typical Trigger and Dump Valve Application with 2 DR-1 Fluid Regulators SchematicAA-07-02.1

Turbodisk Applicator - Parts IdenticationPARTS IDENTIFICATION29A11376 TURBODISK ASSEMBLY MODEL IDENTIFICATIONTurbodisk Assemblies are available with

Turbodisk Applicator - Parts Identication30Dash #TABLE "B" - FAIRINGPart #02--70158-02DescriptionNoneFairingDash #TABLE "D" - HOS

Turbodisk Applicator - Parts Identication31(1) Disk Mounting Nut (See "Table A") is included with this assembly. When mounting disk (not i

Turbodisk Applicator - Parts Identication32Part #70988-01 DOWNFEED, CLOCKWISEQty78175-0270973-0170976-0119850-001111DescriptionAir Motor, High SpeedB

Turbodisk Applicator - Parts Identication33Part #70988-05 DOWNFEED, CLOCKWISE DUAL FEED TUBEQty78175-0270973-0170976-0119850-001121DescriptionAir Mot

Turbodisk Applicator - Parts Identication34NOTESAA-07-02.1

Turbodisk Assembly - ContentsWARRANTY POLICIES:71LIMITED WARRANTY...

Turbodisk Applicator - Parts Identication35Figure 7: 70990-05 Turbodisk Assembly, No ValvesAA-07-02.1

Turbodisk Applicator - Parts Identication36Item #70990-05 TURBODISK ASSEMBLY, NO VALVES - PARTS LIST (Figure 7)Part # DescriptionQtyNotes1 70976-01

Turbodisk Applicator - Parts Identication37Figure 8: 70990-06 Turbodisk Assembly, 3-Way ValvesAA-07-02.1

Turbodisk Applicator - Parts Identication38Item #70990-06 TURBODISK ASSEMBLY, 3-WAY VALVES - PARTS LIST (Figure 8)Part # DescriptionQtyNotes1 70976

Turbodisk Applicator - Parts Identication39Figure 9: 70990-07 Turbodisk Assembly, Trigger Valve OnlyAA-07-02.1

Turbodisk Applicator - Parts Identication40(Continued On Next Page)3Use as required to increase uid pressure at regulator outlet to approx. 5-20 psi

Turbodisk Applicator - Parts Identication414-17 SSV-809 Check Valve, 1/4" NPT 14-18 70171-04 Flow Regulator Assembly * 14-18 74151-XX Fl

Turbodisk Applicator - Parts Identication42NOTESAA-07-02.1

Turbodisk Applicator - Parts Identication43Figure 10: 70990-08 Turbodisk Assembly, Trigger and Dump ValveAA-07-02.1

Turbodisk Applicator - Parts Identication44(Continued On Next Page)3Use as required to increase uid pressure at regulator outlet to approx. 5-20 psi

Turbodisk Applicator - Parts Identication453Use as required to increase uid pressure at regulator outlet to approx. 5-20 psiPressue Change Across T

Turbodisk Applicator - Parts Identication46NOTESAA-07-02.1

Turbodisk Applicator - Parts Identication47Figure 11: 70990-09 Turbodisk Assembly, Trigger Valve Only W/DR-1 RegulatorAA-07-02.1

Turbodisk Applicator - Parts Identication483Use as required to increase uid pressure at regulator outlet to approx. 5-20 psiPressue Change Across Tu

Turbodisk Applicator - Parts Identication493Use as required to increase uid pressure at regulator outlet to approx. 5-20 psiPressue Change Across Tu

Turbodisk Applicator - Parts Identication50NOTESAA-07-02.1

Turbodisk Applicator - Parts Identication51Figure 12: 70990-10 Turbodisk Assembly, Trigger and Dump Valve with DR-1 RegulatorAA-07-02.1

Turbodisk Applicator - Parts Identication523Use as required to increase uid pressure at regulator outlet to approx. 5-20 psiPressue Change Across Tu

Turbodisk Applicator - Parts Identication533Use as required to increase uid pressure at regulator outlet to approx. 5-20 psiPressue Change Across Tu

Turbodisk Applicator - Parts Identication54NOTESAA-07-02.1

SAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coating system, read and understand all of the techn

Turbodisk Applicator - Parts Identication55Figure 13: 70990-11 Turbodisk Assembly, Dual DR-1 RegulatorsAA-07-02.1

Turbodisk Applicator - Parts Identication563Use as required to increase uid pressure at regulator outlet to approx. 5-20 psiPressue Change Across Tu

Turbodisk Applicator - Parts Identication573Use as required to increase uid pressure at regulator outlet to approx. 5-20 psiPressue Change Across Tu

Turbodisk Applicator - Parts Identication58NOTESAA-07-02.1

Turbodisk Applicator - Parts Identication59Figure 14: 78170-00 Drive Air Regulator AssemblyApply 7969-10 Thread Sealer to all pipe threads prior to

Turbodisk Applicator - Parts Identication60Figure 15: 78166-00 Compressed Air Hose AssemblyItem #78166-00 COMPRESSED AIR HOSE ASSEMBLY - PARTS LIST

Turbodisk Applicator - Parts Identication61Figure 16: 78781-00 Air Heater and Regulator AssemblyAA-07-02.1

Turbodisk Applicator - Parts Identication62Item #78781-00 AIR HEATER AND REGULATOR ASSEMBLY - PARTS LIST (Figure 16)Part # DescriptionQty1 78170-00

Turbodisk Applicator - Parts Identication63Figure 17: 70158-00 Fairing AssemblyAA-07-02.1

Turbodisk Applicator - Parts Identication6411Item #70158-00 FAIRING ASSEMBLY - PARTS LIST (Figure 17)Part # DescriptionQty1 70157-02 Fairing 12

Turbodisk Applicator - Safety2AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Spray AreaFire

Turbodisk Applicator - Parts Identication65Figure 18: 78175-XX Turbodisk Air Turbine AssemblyAA-07-02.1

Turbodisk Applicator - Parts Identication6678175-01 Air Motor Assembly, Clockwise Rotation, without Exhaust Adapter 0 70879-40678175-02 Air Motor

Turbodisk Applicator - Parts Identication67Figure 19: 70879-XXX Turbodisk Turbine Cartridge AssemblyAA-07-02.1

Turbodisk Applicator - Parts Identication68* See corresponding column in Table "A" 1 Retainer, Bearing 70873-00 1 2 Screw, #6-32 x 3

Turbodisk Applicator - Parts Identication69TURBODISK APPLICATOR RECOMMENDED SPARE PARTS Part # QtyDescriptionCCV-403-SS Trigger Valve 0KK-4841 CCV

Turbodisk Applicator - Parts Identication70TOOLS AND ACCESSORIESCCV-7VALVE TOOL15946-00GROUNDING HOOK ASSEMBLY19850-00DISK PULLER ASSEMBLYA11065-05AI

Turbodisk Applicator - Warranty Policies71WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part and/or equipment th

AA-07-02.1

Service Manual Price: $50.00 (U.S.)Form No. AA-07-02.1Litho in U.S.A.01/13Manufacturing1910 North Wayne StreetAngola, Indiana 46703-9100Telephone: 2

Turbodisk Applicator - Safety3The power supply, optional remote control cabinet, and all other electrical equipment must be located outsi

Turbodisk Applicator - Safety4AREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.Toxic Substance