Ransburg No. 2 Process Handgun Electric Motor Manuel d'utilisateur

SERVICE MANUALAH-13-01.1May - 2013NO. 2 PROCESS HANDGUNELECTRIC MOTOR VERSIONRansburgMODEL: 19372IMPORTANT: Before using this equipment, carefully re

No. 2 Process Electric Motor Version - IntroductionRansburg6AH-13-01.1GENERAL DESCRIPTIONThis is a method of applying electrostatically at-omized coat

No. 2 Process Electric Motor Version - IntroductionRansburg7AH-13-01.1Fluid Input Pressure: 3.45 bar (50psig) Air Input Pressure: 6.90 bar (100 psig

No. 2 Process Electric Motor Version - IntroductionRansburg8AH-13-01.1ItemDescriptionMODEL 19372 -XX GUN FEATURESItemDescription1 Handle Assembly 2 T

No. 2 Process Electric Motor Version - InstallationRansburg9AH-13-01.1PRE-INSTALLATIONREQUIREMENTS1. Provide approved electrical wiring to the power s

No. 2 Process Electric Motor Version - InstallationRansburg10AH-13-01.1Before attempting to install the equipment, ensure that all the necessary compo

No. 2 Process Electric Motor Version - InstallationRansburg11AH-13-01.1Figure 3: LSCH 0009 Di-Electric ApplicationFigure 4: Equipment Installation Dia

No. 2 Process Electric Motor Version - InstallationRansburg12AH-13-01.1Figure 5: Fluid Fitting Assembly ProcedureFLUID FITTING INSTALLATION PROCEDURE1

No. 2 Process Electric Motor Version - InstallationRansburg13AH-13-01.1Figure 7: Installing Bell on Shaft4. Re-position the feed tube

No. 2 Process Electric Motor Version - InstallationRansburg14AH-13-01.1NO. 2 HANDGUN BRUSHPOSITIONING AND WEAR (Refer to Figure 9)When installing the

No. 2 Process Electric Motor Version - InstallationRansburg15AH-13-01.1  When the radius portion of the brush plastic tip is gone, the brush will ne

NOTE: This manual has been changed from revision AH-13-01 to revision AH-13-01.1 Reasons for this change are noted under “Manual Change Summary” o

No. 2 Process Electric Motor Version - OperationRansburg16AH-13-01.1PROCEDURESPrior to operating the No. 2 Handgun, ensure that the equipment is insta

No. 2 Process Electric Motor Version - OperationRansburg17AH-13-01.1  The quality of atomization can be test-ed by shooting a “donut” test pattern on

No. 2 Process Electric Motor Version - OperationRansburg18AH-13-01.1W A R N I N G!W A R N I N G!C A U T I O N!  DO NOT soak the bell in solvent as th

No. 2 Process Electric Motor Version - OperationRansburg19AH-13-01.1C A U T I O N!NOTEW A R N I N G!3. Remove and clean the bell (follow the steps und

No. 2 Process Electric Motor Version - OperationRansburg20AH-13-01.1NOTEW A R N I N G!and remove the bell from the gun by following the steps outlined

No. 2 Process Electric Motor Version - OperationRansburg21AH-13-01.1W A R N I N G!12345NO. 2 HANDGUN SHORT CIRCUIT CURRENT TEST DIAGRAM (Figure 14)

No. 2 Process Electric Motor Version - MaintenanceRansburg22AH-13-01.1NOTEEFFECTS OF SOLVENTSNo. 2 Handgun BellsDo Not Soak the No. 2 Handgun Bells in

No. 2 Process Electric Motor Version - MaintenanceRansburg23AH-13-01.1NO. 2 HANDGUNIt is not advisable to soak the No. 2 Handgun in solvent at any tim

No. 2 Process Electric Motor Version - MaintenanceRansburg24AH-13-01.1NOTENOTE4. Clean the uid line lter. See “Filter Cleaning or Replacement” in t

No. 2 Process Electric Motor Version - MaintenanceRansburg25AH-13-01.1External Meter Test1. This method uses the test assembly (76652-02 or 76652-04).

EFFECTS OF SOLVENTS ... 22NO. 2 HANGUN ...

No. 2 Process Electric Motor Version - MaintenanceRansburg26AH-13-01.1Item #123FLUID FILTER REPACEMENT (Figure 16)DescriptionFilter Front HousingFilte

No. 2 Process Electric Motor Version - MaintenanceRansburg27AH-13-01.1Item #123456HIGH VOLTAGE CABLE AND ELECTRIC MOTOR REMOVAL DIAGRAM (Figure 17)De

No. 2 Process Electric Motor Version - MaintenanceRansburg28AH-13-01.14. Inspect gasket for any damage. Replace if required. 5. Check the applicator

No. 2 Process Electric Motor Version - MaintenanceRansburg29AH-13-01.1C A U T I O N!NOTENOTENOTE2. Remove the two bottom socket head screws from the c

No. 2 Process Electric Motor Version - MaintenanceRansburg30AH-13-01.1Figure 19: Handle Assembly DiagramItemDescriptionHANDLE ASSEMBLY (Figure 19)Ite

No. 2 Process Electric Motor Version - MaintenanceRansburg31AH-13-01.15. Reverse the handle assembly so that the side marked “X” is up (Reference Fig

No. 2 Process Electric Motor Version - MaintenanceRansburg32AH-13-01.1Needle Packing Replacement1. Complete steps 1 and 2 under “Needle Assem-bly Repl

No. 2 Process Electric Motor Version - MaintenanceRansburg33AH-13-01.1Figure 22: HV Resistor RemovalBARREL ASSEMBLYHigh Voltage Resistor Replacement(R

No. 2 Process Electric Motor Version - MaintenanceRansburg34AH-13-01.1If any such damage is found the resistor housing (Item 5) needs to be replaced.

No. 2 Process Electric Motor Version - MaintenanceRansburg35AH-13-01.14. Install the ground resistor (Item 2) and spring (Item 1) back into the drive

PAGENo. 2 Process Electric Motor Version - ContentsAH-13-01.1RansburgPARTS IDENTIFICATION: 42-5419372-AAU PARTS BREAKOUT ...

No. 2 Process Electric Motor Version - MaintenanceRansburg36AH-13-01.1  DO NOT apply dielectric grease or any other lubricant to the PTFE seal (Item

No. 2 Process Electric Motor Version - MaintenanceRansburg37AH-13-01.1Use of LSCH0009 Dielectric Grease in No. 2 HandgunMisuse of the LSCH0009 dielect

No. 2 Process Electric Motor Version - MaintenanceRansburg38AH-13-01.1TROUBLESHOOTING GUIDEGeneral Problem Possible Cause SolutionMECHANICALDirty Bell

No. 2 Process Electric Motor Version - MaintenanceRansburg39AH-13-01.1TROUBLESHOOTING GUIDE (Cont.)General Problem Possible Cause SolutionMECHANICAL (

No. 2 Process Electric Motor Version - MaintenanceRansburg40AH-13-01.1General Problem Possible Cause SolutionELECTRICALMECHANICAL (Cont.)Paint Drips

Power line unpluggedFuse(s) blownHigh voltage cable failure; cable crackles when system is on.Operator holding applicator by the barrelGun and power s

No. 2 Process Electric Motor Version - Parts IdenticationRansburg42AH-13-01.1Figure 26: 19372-AAU Parts BreakoutItem #1234567891019372-AAU PARTS BREA

No. 2 Process Electric Motor Version - Parts IdenticationRansburg43AH-13-01.1Item #12345678910CABLE / MOTOR PARTS LIST (Figure 27)DescriptionSpring

No. 2 Process Electric Motor Version - Parts IdenticationRansburg44AH-13-01.1Figure 28: 7233-00 Handle Parts ListItem #1234567891011121314157233-00 H

No. 2 Process Electric Motor Version - Parts IdenticationRansburg45AH-13-01.11 Housing, Spring 3659-002 Needle, No.2 Hand Gun 3657-003 External

SAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coating system, read and understand all of the technical and s

No. 2 Process Electric Motor Version - Parts IdenticationRansburg46AH-13-01.11 O-Ring 7554-202 O-Ring 7554-083 O-Ring 7554-134 O-Ring 7554-065

No. 2 Process Electric Motor Version - Parts IdenticationRansburg47AH-13-01.1Item #8340-XX FLUID HOSE PARTS AND ASSEMBLIES (Figure 31)Description Pa

No. 2 Process Electric Motor Version - Parts IdenticationRansburg48AH-13-01.1Feed Tube For 2 3/4” Bell 6335-00Feed Tube For 4” Bell 3700-K3Feed

No. 2 Process Electric Motor Version - Parts IdenticationRansburg49AH-13-01.1Figure 34: Fluid Filter Parts1 Rear Housing, Paint Filter 76941-002

No. 2 Process Electric Motor Version - Parts IdenticationRansburg50AH-13-01.11 Hub And Probe 2 3/4” 9777-00 Hub And Probe 4” 4628-00 Hub

No. 2 Process Electric Motor Version - Parts IdenticationRansburg51AH-13-01.11 Power Supply, 24 V 79428-002 Main Pc Baord, 90 Kv Classic 80116

No. 2 Process Electric Motor Version - Parts IdenticationRansburg52AH-13-01.1Parts included with the unit but not shown; • LSCH0009-00 di-electric lu

No. 2 Process Electric Motor Version - Parts IdenticationRansburg53AH-13-01.19096-00 SPARE PARTS LIST72771-06 Fuse (1 AMP, 11C-120 VAC Input) 2727

No. 2 Process Electric Motor Version - Parts IdenticationRansburg54AH-13-01.15170-00 CLEANING CAN3936-00 GUN HOLDER20868-00 CIRCUIT TESTER70539-00 GR

No. 2 Process Electric Motor Version - Warranty PoliciesRansburg55AH-13-01.1WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without c

No. 2 Process Electric Motor Handgun - SafetyRansburgSpray AreaAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how t

No. 2 Process Electric Motor Version Ransburg56AH-13-01.1This manual was published to supersede Service Manual AH-13-01 No.2 Process Electric Motor V

Form No. AH-13-01.1Litho in U.S.A.05/13Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts.M

No. 2 Process Electric Motor Version - SafetyRansburgAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the

No. 2 Process Electric Motor Version - SafetyAREATells where hazards may occur.HAZARDTells what the hazard is.SAFEGUARDSTells how to avoid the hazard.

No. 2 Process Electric Motor Version - SafetyRansburgToxic SubstancesCertain material may be harmful if inhaled, or if there is contact with the skin.