Ransburg MCV2 Modular Color Changer A10800-XX_A11077-XX Manuel d'utilisateur

IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keep this Servic

INTRODUCTIONDESCRIPTIONSThe MCV 2 Collet Series Modular Color Changer is a material valve stack used to control material ow to an applicator or other

MCV 2 Collet Series Color Changer - Introduction6Figure XFigure YREGULATOR PERFORMANCEThe A10725 regulator performance matches that of the stand-a

MCV 2 Collet Series Color Changer - Introduction7MCV 2 PREENGINEEREDCOLOR CHANGER ASSEMBLIESThe following is for “pre-engineered” color changer asse

MCV 2 Collet Series Color Changer - Introduction81 A10711-00 Assembly, Plate, Closed End 12 See Table C - “Z” Assembly, Bell/Block Wash (Metric

9MCV 2 Collet Series Color Changer - IntroductionTABLE AA - QUANTITY OF COLOR VALVES (METRIC)0002040608101214161820222426283032DashNo.Description0-

10MCV 2 Collet Series Color Changer - IntroductionTABLE V - INLINE - FLUID REGULATOR OPTION (METRIC & ENGLISH)01234567DashNo.DescriptionNo Outlet

MCV 2 Collet Series Color Changer - Introduction11(Tool Items #16, 17, 18, and 20 are included with each assembly.)1 A10711-00 Assembly, Plate, Clo

MCV 2 Collet Series Color Changer - Introduction12 TABLE AA - QUANTITY OF COLOR VALVES (ENGLISH)0002040608101214161820222426283032DashNo.Description0

MCV 2 Collet Series Color Changer - Introduction13TABLE W - OUTLET - FLUID REGULATOR OPTION (METRIC & ENGLISH) 01234567DashNo.TABLE BB - RF 1

MCV 2 Collet Series Color Changer - Introduction14Grounding of the Color ChangerFor safety, the color changer MUST be grounded. Using a 12-gauge

NOTE: This manual has been changed from CS-02-01.9 to revision CS-02-01.10. Reasons for this change are noted under “Manual Change Summary” inside

Example: To calculate the footprint of an 6-Color MCV Assembly:3/4” (End Plate) + 2-3/8” (purge assembly) + 3-11/16” (8-color valve assembly) + 3/4

MCV 2 Collet Series Color Changer - Installation16NOTESCS-02-01.10

OPERATIONMCV 2 Collet Series Color Changer - Operation17OPERATINGModules may be added or removed from the as-sembly as desired; the user need on

MCV 2 Collet Series Color Changer - Operation18DIMENSIONS  METRIC FRACTION & PROPOSED HOOKUP FOR 8COLORSWASH SOLVENT TRIGGER(4 mm ODT) (5/32

MAINTENANCEFigure 7: Seat Removal Figure 6: Valve RemovalNOTE> When replacing or repairing any compo-nents in this system, before reassembling,

To reinstall, tighten the valve seat rst using the tool by hand. Then using a torque wrench with a 3/8’ socket, tighten the seat in place, clockwise

MCV 2 Collet Series Color Changer - Maintenance> Be careful of residual uid pressure or solvent pressure in the line. Cover the area where the

Figure 12: Regulator Disassembly/Reassembly ProcedureMCV 2 Collet Series Color Changer - Maintenance2216361328945117121151014CS-02-01.10

5. Add plate [13], upper diaphragm [6], and lid[14]. Tighten the eight (8) screws [16] in a cross pattern to 10 lbs•in. Then follow by tightening

MCV 2 Collet Series Color Changer - MaintenanceNOTE> If bubbles are observed, dismantle color changer manifold and repair as required.NOTE> Th

MCV 2 Collet Series Color Changer - ContentsSAFETY:SAFETY PRECAUTIONS...

> NEVER wrap the equipment in plastic to keep it clean. A surface charge may build-up on the plastic surface and discharge to the

MCV 2 Collet Series Color Changer - Maintenance26NOTESCS-02-01.10

MCV 2 Collet Series Color Changer - Parts IdenticationFigure 15: A10800 (Metric) & A11077 (English) MCV 2 Color Changer AssembliesPARTS IDENT

MCV 2 Collet Series Color Changer - Parts Identication28TABLE B - STYLE OF COLOR VALVES (METRIC)0A10717-02A10717-01A11788-02A11788-01TABLE C - B

MCV 2 Collet Series Color Changer - Parts Identication29TABLE W - OUTLET - FLUID REGULATOR RATIO01234567DashNo.DescriptionNo Outlet RegulatorDR-1

MCV 2 Collet Series Color Changer - Parts Identication301 A10711-00 Assembly, Plate, Closed End 12 See Table C - “Z” Assembly, Bell/Block Wash

MCV 2 Collet Series Color Changer - Parts Identication31TABLE BB - RF-1 FLOW METER KIT/FIBER OPTIC CABLE LENGTH (METRIC & ENGLISH)152535657510

MCV 2 Collet Series Color Changer - Parts Identication32Figure 16: A10717 (Metric) & A11080 (English) Bell/Block Wash AssemblyCS-02-01.10

33MCV 2 Collet Series Color Changer - Parts Identication1 78944-00 Assembly, Check Valve 22 See Table X - “A” Assembly, Valve Seat or Plug 23

34MCV 2 Collet Series Color Changer - Parts Identication1 78944-00 Assembly, Check Valve 22 See Table X - “A” Assembly, Valve Seat or Plug 23

MCV 2 Collet Series Color Changer - ContentsPAGEPARTS IDENTIFICATION :27-57A10800 (METRIC) AND A11077 (ENGLISH) MCV 2 COLOR CHANGER ASSEMBLIES / PARTS

35MCV 2 Color Changer - Parts Identication1 78944-00 Assembly, Check Valve 22 See Table X - “A” Assembly, Valve Seat or Plug 23 See Table X -

36MCV 2 Collet Series Color Changer - Parts IdenticationNOTESCS-02-01.10

37MCV 2 Collet Series Color Changer - Parts IdenticationFigure 17: A10727 (Metric) & A10953 (English) 2-Color Valve Circulating Assembly891112312

38MCV 2 Collet Series Color Changer - Parts Identication1 A10734-01 Assembly, 2-Color Valve Circulating 12 77367-00 Assembly, Valve Seat 23 78

MCV 2 Collet Series Color Changer - Parts Identication39Figure 18: A10726 (Metric) & A10954 (English) 2-Color Valve - Daisy Chain 39455481766721

MCV 2 Collet Series Color Changer - Parts Identication401 A10734-03 Assembly, 2-Color Daisy Chain 12 77367-00 Assembly, Valve Seat 23 78949-00

MCV 2 Collet Series Color Changer - Parts Identication41Figure 19: A10733 (Metric) & A10955 (English) 2-Color Valve - Dead Head11811032675544556

MCV 2 Collet Series Color Changer - Parts Identication421 A10734-02 Assembly, 2-Color Dead Head (Metric) 12 77367-00 Assembly, Valve Seat 23 7

MCV 2 Collet Series Color Changer - Parts Identication43Figure 20: A10729 (Metric) & A10960 (English) 4-Color Valve Circulating AssemblyCS-02-01

MCV 2 Collet Series Color Changer - Parts Identication441 A10735-01 Assembly, Circulating 4-Color Stack 1 2 77367-00 Assembly, Valve Seat 43 7

MCV 2 Collet Series Color Changer - Contents

MCV 2 Collet Series Color Changer - Parts Identication45Figure 21: A10728 (Metric) & A10961 (English) 4-Color Valve - Daisy Chain Assembly854632

46MCV 2 Collet Series Color Changer - Parts Identication1 A10735-03 Assembly, Body 4-Color - Daisy Chain 1 2 77367-00 Assembly, Valve Seat 43

MCV 2 Collet Series Color Changer - Parts Identication47Figure 22: A10732 (Metric) & A10962 (English) 4-Color Valve Dead Head Assembly3291876554

MCV 2 Collet Series Color Changer - Parts Identication481 A10735-02 Assembly, Block 4-Color Dead Head 1 2 77367-00 Assembly, Valve Seat 43 789

49MCV 2 Collet Series Color Changer - Parts IdenticationFigure 23: A10725 Regulator Assembly16361328945117121151014CS-02-01.10

50MCV 2 Collet Series Color Changer - Parts Identication1 A10724-00 Assembly, Regulator Body 12 See Table A - “A” Assembly, Diaphragm DR-2 13

MCV 2 Collet Series Color Changer - Parts Identication51Figure 24: A10720-01/02 Flow Meter Block AssemblyTABLE Y - FLOW METER BLOCK ASSEMBLY OPT

52MCV 2 Collet Series Color Changer - Parts Identication1 A10711-00 Assembly, Plate Closed End 12 See Table Z - “A” Assembly, Bell / Block Was

MCV 2 Collet Series Color Changer - Parts Identication531 79001-05 O-Ring, Solvent Proof 12 See Table A Assembly, Regulator 13 77957-00 Retai

54MCV 2 Collet Series Color Changer - Parts Identication1 79001-05 O-Ring, Solvent Proof 12 See Table BB - “CC” Flow Meter and Cable 13 77957-

MCV 2 Collet Series Color Changer - SafetySAFETY> The user MUST read and be familiar with the Safety Section in this manual and the Ransburg sa

55MCV 2 Collet Series Color Changer - Parts IdenticationFigure 28: A10999-00 Stand Alone Flow Meter Assembly (AW)1 79001-05 O-Ring, Solvent Proof

56MCV 2 Collet Series Color Changer - Parts Identication1 79244-00 Plug 12 79001-19 O-Ring, Solvent Proof 13 79001-14 O-Ring, Solvent Proof

57MCV 2 Collet Series Color Changer - Parts IdenticationNeedle and Seat, RegulatingSpringRetaining ClipLocking Clip, 3/18”Locking Clip, 1/4”O-Ring, S

58MCV 2 Collet Series Color Changer - Parts IdenticationNOTESCS-02-01.10

WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part and/or equipment that fails within the specied time (see bel

MANUAL CHANGE SUMMARYThis manual was published to replace Service Manual CS-02-01.9, MCV 2 Collet Series Modular Color Changer to make the following c

Form No. CS-02-01.10Litho in U.S.A.01/13© 2013 Ransburg. All rights reserved.Models and specications subject to change without notice.Manufacturing1

MCV 2 Collet Series Color Changer - Safety2Spray AreaFire HazardImproper or inadequate opera-tion and maintenance procedures will cause a re haza

MCV 2 Collet Series Color Changer - Safety3Improper operation or mainte-nance may create a hazard.Personnel must be properly trained in the use of

MCV 2 Collet Series Color Changer - Safety4NOTESCS-02-01.10