Ransburg REM Automatic Applicator 73499 Manuel d'utilisateur

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SERVICE MANUAL
AA-87-02.3AA-87-02.3
AA-87-02.3AA-87-02.3
AA-87-02.3
(Replaces AA-87-02.2)
May - 2008
REM™ AUTREM™ AUT
REM™ AUTREM™ AUT
REM™ AUT
OMAOMA
OMAOMA
OMA
TICTIC
TICTIC
TIC
APPLICA APPLICA
APPLICA APPLICA
APPLICA
TT
TT
T
OROR
OROR
OR
MODEL: 73499MODEL: 73499
MODEL: 73499MODEL: 73499
MODEL: 73499
IMPORIMPOR
IMPORIMPOR
IMPOR
TT
TT
T
ANTANT
ANTANT
ANT
: Before using this equipment,: Before using this equipment,
: Before using this equipment,: Before using this equipment,
: Before using this equipment,
carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,
carefully read SAFETY PRECAUTIONS,carefully read SAFETY PRECAUTIONS,
carefully read SAFETY PRECAUTIONS,
starting on page 1, and all instructions instarting on page 1, and all instructions in
starting on page 1, and all instructions instarting on page 1, and all instructions in
starting on page 1, and all instructions in
this manual. Keep this Service Manual forthis manual. Keep this Service Manual for
this manual. Keep this Service Manual forthis manual. Keep this Service Manual for
this manual. Keep this Service Manual for
future reference.future reference.
future reference.future reference.
future reference.
Service Manual Price:Service Manual Price:
Service Manual Price:Service Manual Price:
Service Manual Price:
15.00 (Euro)15.00 (Euro)
15.00 (Euro)15.00 (Euro)
15.00 (Euro)
$20.00 (U.S.)$20.00 (U.S.)
$20.00 (U.S.)$20.00 (U.S.)
$20.00 (U.S.)
ARCHIVE
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Résumé du contenu

Page 1

SERVICE MANUALAA-87-02.3AA-87-02.3AA-87-02.3AA-87-02.3AA-87-02.3(Replaces AA-87-02.2)May - 2008REM™ AUTREM™ AUTREM™ AUTREM™ AUTREM™ AUTOMAOMAOMAOMAOMA

Page 2

AA-87-02.377777REM Automatic Applicator - IntroductionINTRODUCTIONINTRODUCTIONINTRODUCTIONINTRODUCTIONINTRODUCTIONGENERAL DESCRIPTIONGENERAL DESCRIPTI

Page 3 - CONTENTS

AA-87-02.388888REM Automatic Applicator - IntroductionREM PROCESSREM PROCESSREM PROCESSREM PROCESSREM PROCESSThis is an air assisted method for electr

Page 4 - SAFETYSAFETY

AA-87-02.3INSTINSTINSTINSTINSTALLAALLAALLAALLAALLATIONTIONTIONTIONTIONREM AUTREM AUTREM AUTREM AUTREM AUTOMAOMAOMAOMAOMATICTICTICTICTICAPPLICAAPPLICAA

Page 5

AA-87-02.31010101010REM Automatic Applicator - Installation > An air filter MUSTMUSTMUSTMUSTMUST be installed to preventcontamination of the coatin

Page 6

AA-87-02.3REM Automatic Applicator - OperationThese Operating Instructions indicate the generaloperating parameters for this product in a normalworkin

Page 7

AA-87-02.3REM Automatic Applicator - Operation1212121212> Use only enough assist air to removethe “tails”. Excessive assist air can de-crease equi

Page 8

AA-87-02.3REM Automatic Applicator - Operation1313131313The selection of the best nozzle to apply a givecoating to a specific article with maximumeffi

Page 9 - Product Marking

AA-87-02.3REM Automatic Applicator - Operation1414141414LowLowLowLowMediumMediumMediumMediumMediumMediumMediumMediumMediumMediumMediumHighHighHighProd

Page 10 - INTRODUCTION

AA-87-02.31313131313REM Automatic Applicator - MaintenanceMAINTENANCEMAINTENANCEMAINTENANCEMAINTENANCEMAINTENANCEGood maintenance is essential to safe

Page 11 - REM PROCESS

AA-87-02.31414141414REM Automatic Applicator - MaintenanceDO NOTDO NOTDO NOTDO NOTDO NOT POINT POINT POINT POINT POINT THE APPLICA THE APPLICA THE APP

Page 12 - > The control unit

AA-87-02.3NOTE:NOTE:NOTE:NOTE:NOTE: This manual has been changed from AA-87-02.2AA-87-02.2AA-87-02.2AA-87-02.2AA-87-02.2 to revision AA-87-02.3. AA-

Page 13 - > An air filter

AA-87-02.31515151515REM Automatic Applicator - MaintenancePROCEDURESPROCEDURESPROCEDURESPROCEDURESPROCEDURESCurrent Output TCurrent Output TCurrent Ou

Page 14 - AA-87-02.3

AA-87-02.31616161616REM Automatic Applicator - Maintenance3. Thread High Voltage Test Assembly to barrelof the applicator.4. Attach ground clip to a

Page 15 - Assist Air Adjustment

AA-87-02.31717171717NOTESNOTESNOTESNOTESNOTESREM Automatic Applicator - Maintenance4. Remove pump inlet from paint supply. Setpump air pressure at ab

Page 16

AA-87-02.31818181818REM Automatic Applicator - MaintenanceTROUBLESHOOTING GUIDETROUBLESHOOTING GUIDETROUBLESHOOTING GUIDETROUBLESHOOTING GUIDETROUBLES

Page 17 - NOZZLE SELECTION GUIDE

AA-87-02.31919191919REM Automatic Applicator - MaintenanceTTTTTroubleshooting Guide (Cont.)roubleshooting Guide (Cont.)roubleshooting Guide (Cont.)rou

Page 18 - MAINTENANCE

AA-87-02.32020202020REM Automatic Applicator - MaintenanceSERVICESERVICESERVICESERVICESERVICEBecause we want to provide our users with themost up-to-d

Page 19

AA-87-02.32121212121REM Automatic Applicator - MaintenanceTTTTTo Remove the Applicator fromo Remove the Applicator fromo Remove the Applicator fromo R

Page 20 - PROCEDURES

AA-87-02.32222222222REM Automatic Applicator - Maintenance6. Reassemble the cleaned or replaced parts inreverse order of disassembly. Be sure theappl

Page 21

AA-87-02.32323232323REM Automatic Applicator - Maintenance2. Push front u-cup seal [9] on the needle shaft[11] with the dished outside to the front of

Page 22

AA-87-02.32424242424REM Automatic Applicator - Maintenancec. Secure the two (2) nuts together at thatdimension by rotating the nut next to barrelrear

Page 23 - TROUBLESHOOTING GUIDE

AA-87-02.3REM Automatic Applicator - ContentsCONTENTSCONTENTSCONTENTSCONTENTSCONTENTSSAFETY:SAFETY:SAFETY:SAFETY:SAFETY:SAFETY PRECAUTIONS...

Page 24

AA-87-02.32525252525REM Automatic Applicator - Maintenance2. Remove the barrel cascade assembly. (See“Barrel/Cascade Assembly Replacement” in thissec

Page 25

AA-87-02.32626262626REM Automatic Applicator - Maintenance2. Place one (1) washer [61], o-ring [60], and theother washer [61] onto the shaft of adjus

Page 26

AA-87-02.32727272727REM Automatic Applicator - MaintenanceTUBE AND LINETUBE AND LINETUBE AND LINETUBE AND LINETUBE AND LINEINSTINSTINSTINSTINSTALLAALL

Page 27

AA-87-02.32828282828REM Automatic Applicator - Maintenance4. Place the piston assembly [30] through [34] intothe valve chamber through bushing [28] an

Page 28

AA-87-02.32929292929REM Automatic Applicator - Parts IdentificationPPPPPARARARARARTS IDENTIFICATS IDENTIFICATS IDENTIFICATS IDENTIFICATS IDENTIFICATIO

Page 29 - > The low voltage cable

AA-87-02.33030303030REM Automatic Applicator - Parts IdentificationAssembly Complete 73499-XX1 Nut, Nozzle 72353-002 Nozzle, Air ** 72371-003 Nozzle,

Page 30

AA-87-02.33131313131REM Automatic Applicator - Parts Identification50 Fitting, 1/4” Tube X 1/8” NPT, Trigger 7884-0251 Fitting, 3/8” Tube X 1/4” NPT,

Page 31

AA-87-02.33232323232REM Automatic Applicator - Parts Identification78084-36, -50, -75, -100Part #Part #Part #Part #Part #76876-36, -50, -75, -100Repla

Page 32 - > Turn

AA-87-02.33333333333REM Automatic Applicator - Warranty PoliciesWWWWWARRANTYARRANTYARRANTYARRANTYARRANTY POLICIES POLICIES POLICIES POLICIES POLICIESL

Page 33

AA-87-02.3MANUALMANUALMANUALMANUALMANUAL CHANGE SUMMAR CHANGE SUMMAR CHANGE SUMMAR CHANGE SUMMAR CHANGE SUMMARYYYYYThis manual was published to replac

Page 34

AA-87-02.3SAFETYSAFETYSAFETYSAFETYSAFETYSAFETY PRECAUTIONSSAFETY PRECAUTIONSSAFETY PRECAUTIONSSAFETY PRECAUTIONSSAFETY PRECAUTIONSBefore operating, ma

Page 35 - (Continued On Next Page)

Form No. AA-87-02.3Litho in U.S.A.05/08© 2008 Illinois Tool Works Inc. All rights reserved.Models and specifications subject to change without notice

Page 36

AA-87-02.3REM Automatic Applicator - Safety22222AREAAREAAREAAREAAREATells where hazardsmay occur.HAZARDHAZARDHAZARDHAZARDHAZARDTells what the hazard i

Page 37

AA-87-02.333333REM Automatic Applicator - SafetyImproper operation or maintenancemay create a hazard.Personnel must be properly trainedin the use of t

Page 38

AA-87-02.344444REM Automatic Applicator - SafetySpray Area /Spray Area /Spray Area /Spray Area /Spray Area /High VoltageHigh VoltageHigh VoltageHigh V

Page 39

AA-87-02.355555REM Automatic Applicator - AtexEUROPEAN AEUROPEAN AEUROPEAN AEUROPEAN AEUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6TEX DIRECTIVE 94

Page 40 - Litho in U.S.A

AA-87-02.366666REM Automatic Applicator - AtexREM Automatic ApplicatorREM Automatic ApplicatorREM Automatic ApplicatorREM Automatic ApplicatorREM Auto

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